Produce factory special technological equipment
Twenty years ago, most Americans pictured the Japanese factory as a sweatshop, teeming with legions of low-paid, low-skilled workers trying to imitate by hand, with great effort and infrequent success, what skilled American and European workers were doing with sophisticated equipment and procedures. Today, shocked and awed by the worldwide success of Japanese products, Americans […]. My research see my note on this page for a detailed description suggests that this new stereotype is probably as incorrect as the old one. The modern Japanese factory is not, as many Americans believe, a prototype of the factory of the future. If it were, it might be, curiously, far less of a threat.VIDEO ON THE TOPIC: Pharmaceutical Equipment Manufacturer-Beijing Hanlin Hangyu Technology Development Inc
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- HRG Industry Division
- Unilever Uses Virtual Factories to Tune Up Its Supply Chain
- Smart manufacturing
- Blockchain in the Factory of the Future
- How Should You Organize Manufacturing?
- Advancing the Smart Factory Through Innovation
- Advanced Robotics in the Factory of the Future
- Why Japanese Factories Work
- Future Factory: How Technology Is Transforming Manufacturing
HRG Industry Division
While this may sound like science fiction, these kinds of factories have been a reality for more than 15 years. To imagine a world where robots do all the physical work, one simply needs to look at the most ambitious and technology-laden factories of today.
In June , the Chinese e-commerce giant JD. Without robots, it would take as many as workers to fully staff this 40K square foot warehouse — instead, the factory requires only five technicians to service the machines and keep them working. To answer this, we took a deep dive into 8 different steps of the manufacturing process, to see how they are starting to change:. Despite representing The timelines and technologies will vary by sector, but most steps in nearly every vertical will see improvement.
From drug production to industrial design, the planning stage is crucial for mass-production. Across industries, designers, chemists, and engineers are constantly hypothesis testing. Will this design look right? Testing and iterating is the essence of research and development. And the nature of mass-production makes last-minute redesigns costly. Now, software is helping companies tap into that pool.
Accelerating product development is the 1 priority for firms using 3D printing, according to a recent industry survey. Before ordering thousands of physical parts, designers can us 3D printing to see what a future product looks like. Similarly, robotics is automating the physical process of trial-and-error across a wide array of verticals. Finding the perfect microbe requires testing up to 4, different variants concurrently, which translates to lot of wet lab work. That is really equivalent to finding an ant in the city of Seattle.
Companies are now emerging to make these kinds of automatic pipetting technologies and others more accessible. As semiconductors get ever-smaller, working at nanoscale requires precision beyond human ability, making robotics the preferred option. One company working in chemistry and materials science is Citrine Informatics below, left.
Similarly, Deepchem right develops a Python library for applying deep learning to chemistry. Already, startups developing or commercializing complex materials are taking off in the 3D printing world. Companies like MarkForged employ carbon fiber composites, where others like BMF Material Technology are developing composites with rare nanostructures and exotic physical properties.
Currently, manufacturers of all types rely on prototyping with computer aided design CAD software. Autodesk , the software developer of AutoCAD, is a bellwether for the future of prototyping and collaboration technology.
The company has been no stranger to investing in cutting-edge technology such as 3D printing, including a partnership with health AI startup Atomwise. Additionally, game and VR engine maker Unity has a partnership with Autodesk to increase interoperability. Once a product design is finalized, the next step is planning how it will be made at production scale.
Typically, this requires gathering a web of parts suppliers, basic materials makers, and contract manufacturers to fulfill a large-scale build of the product. But finding suppliers and gaining trust is a difficult and time-consuming process. Decentralized manufacturing may be one impending change that helps manufacturers handle demand for parts orders. Distributed or decentralized manufacturing employs a network of geographically dispersed facilities that are coordinated with IT.
Parts orders, especially for making medium- or small-run items like 3D printed parts, can be fulfilled at scale using distributed manufacturing platforms. The company is also working on CAD integration to simplify the process of ordering. To fulfill all those on-demand orders, the company works with more than 3, different materials suppliers. As mass-customization takes off, so could the reliance on decentralized network of parts suppliers.
Enterprise resource planning ERP software tracks resource allocation from raw material procurement all the way through customer relationship management CRM. In fact, a PwC report found that many large industrial manufacturers have as many as different ERP systems.
With blockchain, as products change hands across a supply chain from manufacture to sale, the transactions can be documented on a permanent decentralized record — reducing time delays, added costs, and human errors. But across sectors, the manufacturing process has a long way to go before we get there. Later, that digitization could translate into predictive maintenance and true predictive intelligence. Nowadays, GE is incentivized to track every detail of its engine, because it only gets paid if the engine is working properly.
Without digitizing every step, efficiency is being left on the table. Yet there are serious barriers for manufacturers to take on the new burden of analytics. Shop floors typically contain old machines that still have decades of production left in them. But with the complexity comes opportunity. This, in turn, allows small- and medium-sized businesses to be leaner and analyze their efficiency in real time.
Augury , for example, uses AI-equipped sensors to listen to machines and predict failure. Cost-conscious factory owners will recognize that highly accurate sensors will deliver greater ROI than needless IoT.
Both methods allow mission-critical devices to operate safely without the latency of transmitting all data to a cloud. In the near future, advances in AI and hardware will allow IoT as we know it to be nearly independent of centralized clouds. Additionally, cloud computing latency has drastic downsides in manufacturing.
Cutting power to a machine split-seconds too late is the difference between avoiding and incurring physical damage. The AI software underpinning the edge will be the infrastructure that allows factory machines to make decisions independently. One paradox of IIoT is that factories bear significant downside risk, yet are barely investing in protection.
Cyber attacks can be devastating to heavy industry, where cyber-physical systems can be compromised. Companies like Rubicon Labs and Mocana are developing secure communication products at the IP and the device level. Mocana sells end-to-end cybersecurity suites specialized for IoT devices, with customers like Samsung, Verizon, Xerox and Panasonic. Scanners also allow off-site operations engineers to analyze progress in real time.
Now workers — those who remain — assist the robots in theirs. What manufacturing looks like has changed drastically in a short time. There are no jobs for high school graduates at Siemens today.
Daqri and Atheer are well-funded headset makers that focus on industrial settings. Others like Scope AR do similar work in field service using mobile and iPad cameras, employing AR to highlight parts on industrial equipment and connecting to support experts in real time. This saves on the travel costs of flying out people to repair broken equipment.
Exoskeleton technology is finally becoming a reality on factory floors, which could drastically reduce the physical toll of repetitive work. Sarcos is more strictly focused on remote controlled robotics and powered exoskeletons. Its robotic exoskeleton, which a worker can put on or take off in 30 seconds, can help a user lift and put down lbs repeatedly for an up to eight-hour work session.
In similar territory is Strong Arm Technologies , which makes posture-measuring and lift-assisting wearables. Strong Arm touts predictive power to intervene before risk of injury or incident, and is positioned as a labor-focused risk management platform.
Already, many human jobs within the mass-production assembly line have been crowded out by automation. Cyber-physical systems like industrial robotics and 3D printing are increasingly common in the modern factory. Robots have gotten cheaper, more accurate, safer, and more prevalent alongside humans. Consumer tastes have also broadened, and manufacturers are trying to keep up with increasing demands for customization and variety.
Visions for Industry 4. Before we reach a world where humans are largely uninvolved with manufacturing, modular design can help existing factories become more flexible. Or it could be equipment, such as swappable end-effectors on robots and machines, allowing for a greater variety of machining.
Presently, mass-production is already refashioning itself to handle consumer demand for greater customization and variety. Modular equipment will allow more models to come off the same lines. Seed-stage company Vention makes custom industrial equipment on-demand.
Many existing factories have odd jobs that can be done by a simple cobot collaborative robot arm or custom machine, and these solutions will gain momentum as factories everywhere search for ways to improve efficiency. In pharmaceutical manufacturing, modularity allows processors to produce a variety of products, with faster changeovers. Industrial robotics are responsible for eroding manufacturing jobs, which have been on the decline for decades.
Cobots collaborative robots are programmable through assisted movement. These robots are considered collaborative because they can work alongside humans. Whether these are truly collaborative or rendering human labor redundant remains to be seen. After a Nissan plant in Tennessee added autonomous guided vehicles, no material handlers were laid off with the increased productivity. While even the best robots still have limitations, economists fear that automation will eventually lead to a drastic restructuring of labor.
Due to rising labor costs worldwide, robotics are presently causing a new wave of re-shoring — the return of manufacturing to the United States. Manufacturing jobs in the US have been increasing since Robotics have become invaluable for monotonous jobs such as packaging, sorting, lifting repeatedly.
In the near term, the reprogrammable nature of cobots will allow manufacturing firms to become more customized and work in parallel with existing equipment and employees. For certain mass-produced items, 3D printing will never beat the economies of scale seen in injection molding.
But for smaller runs, fulfillment using additive manufacturing will make sense. Manufacturers will increasingly turn to 3D printing as mass-customization takes off within certain consumer products. For example, Adidas has partnered with Carbon to mass-print custom athletic shoes. Additionally, other 3D printing services companies like Voxel8 and Wiiv have positioned themselves specifically for the shoe use case.
Just a few years from now, it may be more commonplace to see mass-customized parts in consumer electronics, apparel, and other accessories — all brought to you by 3D printing.
Unilever Uses Virtual Factories to Tune Up Its Supply Chain
The Industry Division is where HRG fosters incubated companies at different life cycle stages in the areas of smart factory, smart city, industrial robotics, special operation robotics, service and medical robotics, intelligent equipment, and entertainment robotics. HRG has been working closely with several IPO service companies and capital institutions to build a global platform for asset securitization. The Business Unit can provide all range of smart factory technology development, including MES system,warehouse and logistics sorting system,intelligent vision systems, special motor, intelligent special operation equipment, welding, grinding and polishing, and high-speed wireless transmission.
Advanced robotics systems are ready to transform industrial operations. Compared with conventional robots, advanced robots have superior perception, integrability, adaptability, and mobility. These improvements permit faster setup, commissioning, and reconfiguration, as well as more efficient and stable operations. The cost of this sophisticated equipment will decline as prices for sensors and computing power decrease, and as software increasingly replaces hardware as the primary driver of functionality. Taken together, these improvements mean that advanced robots will be able to perform many tasks more economically than the previous generation of automated systems.
Like the rest of the world, the factory is rapidly becoming more interconnected. In the factory of the future , data sharing occurs across a complex network of machines, parts, products, and value chain participants, including machinery providers and logistics companies. As a result, today, more than ever, manufacturers face the challenge of securely sharing data within and outside the factory walls. Traditional databases are not always well suited to the task. But in seeking a solution for specific applications, manufacturers can explore an emerging technology: blockchain. A blockchain is a digital ledger that provides a single, tamperproof version of truth. The technology offers unique advantages in situations where trust is lacking between parties that need to securely capture, store, and share critical data—for instance, data related to intellectual property IP. Manufacturers can also apply blockchain to develop innovative business models and expand the boundaries of production beyond the traditional factory. For many factory applications, however, blockchain is not the best option.
Blockchain in the Factory of the Future
Photograph courtesy of Adidas. The industrial world has been in the throes of digitization for well over a decade. Primarily through enterprise resource planning ERP and manufacturing execution systems MES , critical planning, scheduling, warehousing, inventory management, and logistics processes have been automated and simplified. But these gains have been restricted to technology silos, supporting separate functions of the factory rather than improving the performance of the plant — and its extended supply chain — in a broader way. This fully digital factory can be a catalyst for a kinetic growth agenda delivering gains in productivity, financial and operational performance, output, and market share as well as improved control and visibility throughout the supply chain.
Factories and the manufacturing industry have undergone a variety of changes in the last few decades. With advances in technology, companies have begun to embrace more modern methods of production which has led to a significant difference in what kind of factory equipment people are looking for nowadays. Apart from the regular arsenal of traditional machines, factories now have advanced technological equipment. There have been major digital changes in the factory equipment market that you need to know about.
How Should You Organize Manufacturing?
Create a Board. Skip to content Korea Country Commercial Guide. Open Articles. In June , the Manufacturing Industry Innovation 3.
While this may sound like science fiction, these kinds of factories have been a reality for more than 15 years. To imagine a world where robots do all the physical work, one simply needs to look at the most ambitious and technology-laden factories of today. In June , the Chinese e-commerce giant JD. Without robots, it would take as many as workers to fully staff this 40K square foot warehouse — instead, the factory requires only five technicians to service the machines and keep them working. To answer this, we took a deep dive into 8 different steps of the manufacturing process, to see how they are starting to change:. Despite representing
Advancing the Smart Factory Through Innovation
With over 30 years of experience, Advanced Technology Services knows how to lower your manufacturing costs through optimized factory maintenance and measurable production results. Our comprehensive range of on-site Industrial Maintenance and MRO services provides the expertise you need to help make your factory run better. Choose individual services, or combine them for a customized integrated solution providing you with higher productivity, reduced downtime and measurable results. We help manufacturers stay competitive by getting the highest possible output from their production assets. Our team of skilled maintenance technicians work on-site at your facility to ensure your equipment runs at peak performance. Optimize my Factory Performance. Our on-site parts services are designed to positively impact the performance of not just your storeroom, but also your manufacturing equipment, your production output — and ultimately your bottom line.
A factory, manufacturing plant or a production plant is an industrial site, usually consisting of buildings and machinery, or more commonly a complex having several buildings, where workers manufacture goods or operate machines processing one product into another. Factories arose with the introduction of machinery during the Industrial Revolution when the capital and space requirements became too great for cottage industry or workshops. Early factories that contained small amounts of machinery, such as one or two spinning mules , and fewer than a dozen workers have been called "glorified workshops". Most modern factories have large warehouses or warehouse -like facilities that contain heavy equipment used for assembly line production. Large factories tend to be located with access to multiple modes of transportation, with some having rail, highway and water loading and unloading facilities.
Advanced Robotics in the Factory of the Future
Yu gives Western readers a full view of China's science and technology policy, plus a historical perspective on the development of her science, technology, and industrial enterprises. A realistic, objective review that will help overcome tendencies to under- or overestimate China's technological and industrial strength and potential for the future, his book focuses on the transition of her scientific, technological, and industrial systems from a planned to a market economy. It identifies the latest science-technology policy readjustment in China and gives Westerners a way to assess the successes and failures of technological-industrial development attributable to policy causes.
Why Japanese Factories Work
Consumer-goods giant Unilever PLC is building virtual versions of its factories, using data streaming from sensor-equipped machines to create digital models that can track physical conditions and enable testing of operational changes. The approach is part of the growing use of the enormous streams of data that flow from the Internet of Things, devices embedded in objects including factory equipment that send out information on how the equipment is operating. Such technology is gaining traction in industrial operations from high-tech and pharmaceutical manufacturing to oil fields and refineries as companies look to improve operations by using tools such as predictive maintenance to get to machine parts before they wear out. Unilever is working with Microsoft Corp.
Smart manufacturing is a broad category of manufacturing that employs computer-integrated manufacturing , high levels of adaptability and rapid design changes, digital information technology, and more flexible technical workforce training. The broad definition of smart manufacturing covers many different technologies. Some of the key technologies in the smart manufacturing movement include big data processing capabilities, industrial connectivity devices and services, and advanced robotics. Smart manufacturing utilizes big data analytics , to refine complicated processes [ clarification needed ] and manage supply chains.
Future Factory: How Technology Is Transforming Manufacturing
With technology and know how developed over many years of experience with thin films, our technicians use a variety of equipment to handle more than 20, projects per year and provide high performance, high quality products to customers around the world. Each of our locations has roots in the local region and individual character that can be put to use by customers on their prototypes and mass production. The diverse variety of machinery can handle coatings of all types of thin films handled at Geomatec. Along with the rich knowledge of our technicians, the machinery enables a wide range of thin-film manufacturing processes, from prototype to mass production. A Wide Variety of Coating Equipment.
Professor Dr. The central purpose of this book is to impart knowledge, skills and practical - plementation methods for the planning and operation of adaptable production - cilities and factories. It addresses planning methods and procedures for various types of production facility up to and including entire factories, and is aimed at practicing factory planners and students alike.